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160-Meter Clear Span Environmental Coal Shed Space Frame: Dust Control and Rapid Assembly

The 160-meter column-free barrel vault provides an immense interior, ensuring absolute freedom for heavy mining trucks.

PROJECT OVERVIEW

Project Overview

Located in South Africa's arid mining heartland, this 45,000 sqm enclosed coal shed represents a critical leap in sustainable infrastructure. In the mining industry, authorities impose paralyzing fines for fugitive dust pollution. Operators are haunted by the risk of spontaneous coal combustion in enclosed spaces, and the nightmare of erecting a massive roof over continuously running conveyors without halting production. Shijie Heavy Industry eradicated these anxieties by delivering a state-of-the-art barrel vault tubular space frame. Engineered with a 160-meter column-free clear span, this masterpiece allows giant dump trucks to maneuver inside with zero obstruction. By utilizing precision-machined bolted spherical nodes, we eliminated hazardous on-site hot work in a highly combustible environment. To guarantee uninterrupted mining, our teams pre-assembled massive segments and utilized hydraulic strand jacks to incrementally push the structure over the active coal yard. The aerodynamic shape prevents dangerous dust accumulation, while integrated vents naturally exhaust explosive gases. Coated with heavy-duty anti-corrosion armor, the steel resists the acidic environment. By sealing the facility 40 days ahead of the regulatory deadline, Shijie secured the client's permits and safeguarded uninterrupted revenue.

PROJECT DATA
LocationSouth African Mining Hub
ApplicationEnclosed Coal Storage Shed
Scale160-Meter Span, 45,000 sqm
StructureBarrel Vault Space Frame
Compliance100% Zero Dust Emissions
VentilationNatural Anti-Explosion Vents
CorrosionHeavy Acid-Resistant Epoxy
AssemblyBolted Spherical Node System
ErectionHydraulic Push Over Active Piles
DeliveryCompleted 40 Days Early
01

Unobstructed Mega Span

The 160-meter column-free barrel vault provides an immense interior, ensuring absolute freedom for heavy mining trucks.

02

Environmental Lockdown

The sealed envelope completely traps fugitive coal dust, transforming a polluting stockpile into a compliant green facility.

03

Anti-Combustion Aerodynamics

Engineered natural ventilation continuously extracts trapped heat and methane gases, neutralizing the threat of combustion.

04

Zero Downtime Erection

Utilizing hydraulic sliding techniques, the space frame was assembled and pushed over the stockpile while conveyors ran 24/7.

Turning Site Challenges into Engineered Certainty

Proven technical interventions to keep your project on spec, on budget, and on schedule

THE CHALLENGE

Erecting over an active coal yard typically forces a shutdown of profitable mining operations.

SJ ENGINEERED SOLUTION

Deployed a hydraulic rail-sliding method. Segments were bolted and pushed over the active stockpile, ensuring zero downtime.

THE CHALLENGE

Trapped coal dust and methane gas create an extreme explosion hazard within enclosed structures.

SJ ENGINEERED SOLUTION

Integrated aerodynamic ridge ventilation to naturally expel volatile gases and prevent explosive accumulation.

THE CHALLENGE
SJ ENGINEERED SOLUTION
Hendrik V.
CLIENT VOICE

Faced with imminent government shutdowns due to severe dust pollution, we urgently needed to enclose our stockpile. A conventional build would have halted conveyors for months, costing millions. Shijie provided an absolute lifeline. The 160-meter clear span swallows our dump trucks without obstructing columns. What blew us away was their erection strategy; they slid the bolted roof segments right over our active yard. We didn't stop loading coal for a single day! The structure traps the dust, satisfying regulators, while smart ventilation keeps the interior safe from gas buildup. Beating our deadline by 40 days proved they are world-class.

Hendrik V.
Environmental & Operations Director, SA Mining

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Why Global Contractors Choose SynJect

Predictable delivery, certified compliance, and direct engineering support for zero-risk execution

Delivery

Pre-assembled in our factory and 3D-nested for containers to cut ocean freight and site delays

Compliance

Fabricated strictly to CE EN 1090-1, AISC, and ISO 9001 / 14001 / 45001 with full NDT traceability

Team

Work directly with senior structural engineers from Tekla 3D modeling to on-site erection

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