Multi-Storey Steel Buildings

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Multi-Storey Steel Buildings

Multi-storey steel buildings from one fabricator: thick-web H and box columns, cruciform columns, steel floor beams, composite decking and stairs for commercial and industrial frames, with embedded parts and anchor bolts shipped ahead of the steel. Fabricated to designs prepared to AISC 360 or EN 1993, as your project specifies, and executed under EN 1090-2 EXC2.

COMPONENTS

What This System Includes

The component families we fabricate in-house for this product line. Send a BOQ and we quote against these directly.

01

Heavy H-Section Columns · Box / Rectangular Columns · Cruciform Columns · Circular Columns …

02

Profiled Steel Decking · Truss Floor Decks · Steel Gratings · Welded Steel Stairs

03

Embedded Parts · 16mm / 20mm Shear Studs · Anchor Bolts

Technical Specifications

ItemSpecification
Design basisAISC 360 / EN 1993-1-1, as the project specifies
Execution classEN 1090-2 EXC2 (certificate 2787-CPR-01627)
Steel gradesS355 / S460 to EN 10025, ASTM A36 / A992, with EN 10204 type 3.1 mill certificates traced to heat number
Composite floorsEN 1994-1-1 / AISC 360 Chapter I; decking and headed shear studs detailed with the floor beams
WeldingAWS D1.1 / EN ISO 9606 qualified procedures and welders; full-penetration welds where the design requires them
NDT100% UT or MT on critical full-penetration welds to ISO 11666 / AWS D1.1, technicians to ISO 9712 or ASNT Level II
Site boltingHSFG assemblies to EN 14399 / ASTM F3125, tightened by torque or turn-of-nut method with 100% torque audit records
Corrosion protectionISO 12944, system selected per site environment (C3–CX); fire protection to the rating in the design
DocumentationMTRs, WPS/PQR, welder certificates, NDT and DFT reports with every shipment

Project-specific tolerances, section sizes and load tables are issued with the quotation once your design basis is received.

Advantages vs Engineering Considerations

AdvantagesEngineering Considerations
Multi-storey frames with the floor systemColumns, floor beams, profiled decking, shear studs and stairs are detailed together, so the floor build-up and connections arrive as one package for a commercial park, plant building or hotel frame.Floor systems such as decking and composite slabs add wet trades and curing time compared with a single-storey frame.
Heavy sections welded and testedBox columns and thick-flange H sections are welded on CNC lines with full-penetration welds where the design requires them, ultrasonically tested and reported before painting.Vibration and deflection limits of long floor spans often govern member sizes more than strength.
Embedded parts ahead of the frameCast-in plates, anchor bolts and shear studs ship as an early consignment with setting templates, so foundations are poured to the steel geometry before the columns arrive.Fire protection to the steel frame is usually required by local code and must be priced in.
Dual certificationAISC certified and CE marked to EN 1090-2 EXC2 under certificate 2787-CPR-01627; documentation is issued in the format your inspector expects.Column grids are fixed at design stage; re-planning large openings later needs transfer structures.
CERTIFICATIONS & COMPLIANCE

Certifications & Compliance

Every shipment leaves with the documents an auditor asks for. Scroll the row and open any certificate at full size.

China Steel Structure Manufacturing Grade I

AISC Certification

CE Marking – EN 1090-2 (CPR 01627)

OTC Document of Validity

International Welder Certification

Enterprise Qualifications Portfolio

DG Packaging Certificate

Labor & Scaffolding Contracting

Explosion-Proof Certificate

Industrial Pipeline Installation GC1

Power Facility License

Have drawings or a BOQ ready? Send them through the form and our engineers reply with a preliminary assessment.

SynJect

SynJect. Scale. Precision. Certainty.

SYNJECT delivers comprehensive steel structure solutions engineered for the global value chain. From investors seeking ROI to engineers demanding exact compliance, we transform complex blueprints into robust realities—on time and without friction.

SynJect ENGINEERING

From Microns to Megastructures — 12 Rigorous Stages Certified to AISC & EN 1090

Detailed Engineering & Shop Drawing DevelopmentNesting & Material OptimizationRaw Material Incoming InspectionCNC Cutting & Edge PreparationPrimary Structural WeldingWeld Distortion StraighteningNon-Destructive Testing (NDT)Trial Assembly & Shop AlignmentSurface Preparation & Protective CoatingFinal Quality Inspection & CertificationExport Packaging & Logistics ProtectionGlobal Field Erection & Site Management
Stage.01

Detailed Engineering & Shop Drawing Development

Utilizing advanced BIM platforms such as Tekla Structures, detailed 3D modeling and shop drawings are executed strictly in compliance with AISC 360 or Eurocode 3 (EN 1993). Connection designs are rigorously verified, with manufacturing drawings generated to ISO 2768-m tolerance standards. 100% clash detection with primary architectural and MEP systems is performed to ensure zero structural conflicts during field erection.

STANDARDAISC 360 / EN 1993
METRIC VALUETolerance ISO 2768-m
Stage.02

Nesting & Material Optimization

Intelligent nesting layouts are performed using advanced software like FastCAM/SigmaNEST in accordance with EN 10029 / ASTM A6 dimensional standards. Accounting for cutting kerf (2mm-5mm depending on plate thickness) and thermal contraction allowances, raw material utilization exceeds 92%. Offcuts are digitally barcode-tracked to ensure 100% mill test report (MTR) traceability.

STANDARDEN 10029 / ASTM A6
METRIC VALUEUtilization ≥92%
Stage.03

Raw Material Incoming Inspection

All structural steel (Q355B/C/D, ASTM A572 Gr.50, S355JR/J2) must be accompanied by EN 10204 3.1 Mill Test Reports (MTR). Incoming quality control conducts 100% dimensional and visual inspections under ASTM A6 / EN 10029, verifying thickness tolerances (Class A/B) and internal lamination integrity via Ultrasonic Testing (UT) to ASTM A435. Chemical composition and mechanical properties are spot-verified by accredited 3rd-party labs.

STANDARDEN 10204 3.1 / ASTM A435
METRIC VALUE100% MTR + UT
Stage.04

CNC Cutting & Edge Preparation

Plate profiling and component cutting are executed via CNC oxy-fuel, high-definition plasma, and multi-kW fiber laser equipment. Cut surface quality strictly complies with EN ISO 9013 for perpendicularity and surface roughness (Range 3/4 tolerance). Multi-axis CNC beveling machines execute weld prep bevel angles within ±2.5° and root face dimensions within ±1.0 mm.

STANDARDEN ISO 9013
METRIC VALUERa ≤12.5μm / ±2.5°
Stage.05

Primary Structural Welding

Welding is performed exclusively by AWS D1.1 or EN ISO 9606 certified welders using qualified Welding Procedure Specifications (WPS) supported by Procedure Qualification Records (PQR) per AWS D1.1 / ISO 15614. Submerged Arc Welding (SAW) and Flux-Cored Arc Welding (FCAW) dominate Complete Joint Penetration (CJP) and fillet welds. Heat input is strictly controlled, achieving weld quality levels conforming to ISO 5817 Quality Level B or AWS D1.1 standards.

STANDARDAWS D1.1 / EN ISO 9606
METRIC VALUEISO 5817 Level B
Stage.06

Weld Distortion Straightening

Post-weld angular distortion, camber, and sweep are rectified using automated hydraulic flange straighteners and controlled thermal flame straightening. Heating temperatures for High-Strength Low-Alloy (HSLA) steels are strictly maintained between 600-650 Celsius (air-cooled, zero water quenching) to prevent microstructural degradation. Post-straightening straightness tolerances meet ±3 mm, conforming to EN 1090-2 Execution Class 2 (EXC2) and AISC COSP standards.

STANDARDEN 1090-2 EXC2 / AISC COSP
METRIC VALUE≤ ±3 mm
Stage.07

Non-Destructive Testing (NDT)

NDT protocols are operated by ISO 9712 / ASNT Level II certified NDT personnel. 100% of critical Complete Joint Penetration (CJP) welds undergo Ultrasonic Testing (UT per ISO 17640 / ASTM E164) or Magnetic Particle Testing (MT per ISO 17638 / ASTM E709). Radiographic Testing (RT) is applied as requested for heavy sections. Weld acceptance conforms strictly to ISO 11666 Acceptance Level 1 or AWS D1.1 criteria.

STANDARDISO 11666 Level 1 / AWS D1.1
METRIC VALUE100% UT on CJP
Stage.08

Trial Assembly & Shop Alignment

Complex geometries, long-span trusses, and heavy framing undergo 1:1 physical trial assembly or high-precision 3D laser scanning virtual assembly per EN 1090-2 / AISC requirements. Bolt hole alignment is verified (≥95% free-pass rate for high-strength bolts), and critical dimensions (span, camber, 3D spatial alignment) are verified within tight tolerance limits (±2.0 mm) to eliminate site fitting risks.

STANDARDAISC / EN 1090-2
METRIC VALUE±2.0 mm / ≥95% pass
Stage.09

Surface Preparation & Protective Coating

Structural members undergo automated shot blasting to achieve SSPC-SP10 / NACE No. 2 / ISO 8501-1 Sa 2.5 cleanliness, with a surface profile (anchor depth) of 45-75 microns. High-performance protective coatings are applied using airless spray technology in compliance with ISO 12944 (C3 to CX corrosive environments), featuring Zinc-Rich Epoxy Primers, Epoxy Micaceous Iron Oxide Intermediate coats, and Polyurethane/Fluorocarbon Topcoats. Dry Film Thickness (DFT) is verified adhering strictly to the 90/10 rule.

STANDARDISO 8501-1 Sa 2.5 / ISO 12944
METRIC VALUE45-75 μm profile
Stage.10

Final Quality Inspection & Certification

Final Quality Control (FQC) performs a comprehensive audit, inspecting paint aesthetics (zero runs, pinholes, sagging), critical geometry, bolt hole pitches, and component mark traceability. A complete Manufacturing Data Report (MDR) comprising MTRs, NDT records, coating inspection logs, and Certificates of Conformance is compiled to support CE Marking (DoP under EN 1090) and AISC final acceptance.

STANDARDEN 1090 / AISC
METRIC VALUEFull MDR Package
Stage.11

Export Packaging & Logistics Protection

Protective packaging is engineered for containerized (40HQ/OT/FR) and breakbulk ocean freight under heavy maritime transit conditions. Structural members are bundled on heavy-duty steel skids with high-tensile steel strapping. Machined connections are wrapped with VCI anti-corrosion film, EPE foam padding, and heavy rubber cushions. All timber packing complies fully with ISPM 15 phytosanitary standards and IMO Cargo Stowage and Securing (CSS) rules.

STANDARDISPM 15 / IMO CSS
METRIC VALUE40HQ / OT / FR
Stage.12

Global Field Erection & Site Management

We deliver international site erection supervision and turnkey EPCM construction services adhering to OSHA 1926 safety protocols, AISC COSP, and EN 1090-2 erection standards. Field teams, led by multilingual HSE and QA/QC engineers, utilize high-precision total stations to maintain structural plumbness within H/1000 (25mm max). High-Strength Structural Bolting is executed via calibrated Wrench or Turn-of-Nut methods with 100% torque audit documentation.

STANDARDOSHA 1926 / EN 1090-2
METRIC VALUE≤ H/1000

Frequently Asked Questions

Do you fabricate structural steel framing for a multi-storey commercial building?

Yes. Send the structural drawings or a BOQ with column and beam sections, floor decking type and stair scope. We detail the connections, fabricate the frame and quote the floor system with it.

Column plumbness is measured with total stations to H/1000, not exceeding 25 mm; high-strength bolts are tightened by the torque or turn-of-nut method with 100% torque audit records. The same records are handed over with the as-built drawings.

Yes. Profiled decking, truss floor decks, gratings and welded stairs are quoted with the floor beams so shear studs, edge trims and stair connections are in the same package — see the Floor & Access Systems sub-system.

Whichever your design specifies. We work to AISC 360 or Eurocode 3 (EN 1993) for design intent, and execute to EN 1090-2 EXC2 under certificate 2787-CPR-01627. State the code in your enquiry and the quotation is issued against it.

Yes. We provide English structural calculation reports with load combinations and 3D models. Where local regulations require a licensed local engineer to stamp the drawings, we supply the calculation package for their review.

For a typical single-building scope the standard cycle is 40 to 50 days: 1–2 weeks from contract to 3D models and shop drawings for your approval, then 4–5 weeks for procurement, CNC fabrication, welding, coating and loading. Drawing approval is the part you control.

Yes. Roof and wall cladding, insulation, waterproofing, doors, windows, ventilation and drainage are quoted as one package — see Enclosure & Cladding Systems . Single-source supply removes the interface risk between frame and envelope.

Ask us for the certificate together with its Document of validity — they are issued as an inseparable pair. We send both with the welding annex on request. Details are published on our certificates page .

REQUEST A QUOTE

Send Us Your Drawings or BOQ

Tell us the footprint, span, crane capacity and local loads — our engineering team reviews every request and replies with a preliminary assessment.

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