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160-Meter Clear Span Environmental Coal Shed Space Frame: Dust Control and Rapid Assembly
The 160-meter column-free barrel vault provides an immense interior, ensuring absolute freedom for heavy mining trucks.







Project Overview
Located in South Africa's arid mining heartland, this 45,000 sqm enclosed coal shed represents a critical leap in sustainable infrastructure. In the mining industry, authorities impose paralyzing fines for fugitive dust pollution. Operators are haunted by the risk of spontaneous coal combustion in enclosed spaces, and the nightmare of erecting a massive roof over continuously running conveyors without halting production. Shijie Heavy Industry eradicated these anxieties by delivering a state-of-the-art barrel vault tubular space frame. Engineered with a 160-meter column-free clear span, this masterpiece allows giant dump trucks to maneuver inside with zero obstruction. By utilizing precision-machined bolted spherical nodes, we eliminated hazardous on-site hot work in a highly combustible environment. To guarantee uninterrupted mining, our teams pre-assembled massive segments and utilized hydraulic strand jacks to incrementally push the structure over the active coal yard. The aerodynamic shape prevents dangerous dust accumulation, while integrated vents naturally exhaust explosive gases. Coated with heavy-duty anti-corrosion armor, the steel resists the acidic environment. By sealing the facility 40 days ahead of the regulatory deadline, Shijie secured the client's permits and safeguarded uninterrupted revenue.
| Location | South African Mining Hub |
| Application | Enclosed Coal Storage Shed |
| Scale | 160-Meter Span, 45,000 sqm |
| Structure | Barrel Vault Space Frame |
| Compliance | 100% Zero Dust Emissions |
| Ventilation | Natural Anti-Explosion Vents |
| Corrosion | Heavy Acid-Resistant Epoxy |
| Assembly | Bolted Spherical Node System |
| Erection | Hydraulic Push Over Active Piles |
| Delivery | Completed 40 Days Early |
Unobstructed Mega Span
The 160-meter column-free barrel vault provides an immense interior, ensuring absolute freedom for heavy mining trucks.
Environmental Lockdown
The sealed envelope completely traps fugitive coal dust, transforming a polluting stockpile into a compliant green facility.
Anti-Combustion Aerodynamics
Engineered natural ventilation continuously extracts trapped heat and methane gases, neutralizing the threat of combustion.
Zero Downtime Erection
Utilizing hydraulic sliding techniques, the space frame was assembled and pushed over the stockpile while conveyors ran 24/7.
Turning Site Challenges into Engineered Certainty
Proven technical interventions to keep your project on spec, on budget, and on schedule
Erecting over an active coal yard typically forces a shutdown of profitable mining operations.
Deployed a hydraulic rail-sliding method. Segments were bolted and pushed over the active stockpile, ensuring zero downtime.
Trapped coal dust and methane gas create an extreme explosion hazard within enclosed structures.
Integrated aerodynamic ridge ventilation to naturally expel volatile gases and prevent explosive accumulation.
Faced with imminent government shutdowns due to severe dust pollution, we urgently needed to enclose our stockpile. A conventional build would have halted conveyors for months, costing millions. Shijie provided an absolute lifeline. The 160-meter clear span swallows our dump trucks without obstructing columns. What blew us away was their erection strategy; they slid the bolted roof segments right over our active yard. We didn't stop loading coal for a single day! The structure traps the dust, satisfying regulators, while smart ventilation keeps the interior safe from gas buildup. Beating our deadline by 40 days proved they are world-class.
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Why Global Contractors Choose SynJect
Predictable delivery, certified compliance, and direct engineering support for zero-risk execution
Pre-assembled in our factory and 3D-nested for containers to cut ocean freight and site delays
Fabricated strictly to CE EN 1090-1, AISC, and ISO 9001 / 14001 / 45001 with full NDT traceability
Work directly with senior structural engineers from Tekla 3D modeling to on-site erection
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