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18,000-Ton On-Land Modular Skids in Nigeria: Pre-Fabricated Integration and Field Efficiency

Heavy steel skids are engineered to support complex networks of industrial pipelines and pressure vessels efficiently.

PROJECT OVERVIEW

Project Overview

Located in Nigeria, this on-land modular skid facility provides processing infrastructure for local oil and gas extraction. Operating in remote areas presents logistical challenges. Managers must navigate unpaved terrain and a shortage of specialized on-site welding labor, which delays construction. Shijie addressed these hurdles with an integrated modular skid solution. Our engineers designed heavy-duty steel frameworks supporting dense configurations of industrial pipelines, vessels, and grating walkways. By maximizing factory pre-fabrication, we minimized complex field assembly. The skids were transported and installed using straightforward bolted connections. A heavy-duty anti-corrosion coating protects structures from the humid environment. Completing the installation 40 days early allowed operators to commence processing reliably.

PROJECT DATA
LocationNiger Delta Region, Nigeria
ApplicationOil & Gas Processing Skids
Scale18,000 Tons of Steel Structures
StructureHeavy-Duty Modular Skid Frames
IntegrationPre-Installed Piping & Walkways
Assembly100% Bolted Field Connections
CorrosionTropical High-Humidity Epoxy
LogisticsContainerized Modular Transport
SafetyIntegrated Metal Grating Platforms
DeliveryHandover 40 Days Ahead of Schedule
01

High-Density Integration

Heavy steel skids are engineered to support complex networks of industrial pipelines and pressure vessels efficiently.

02

Factory Pre-Fabrication

Maximizing off-site manufacturing ensures quality control and reduces the dependency on skilled field welders.

03

Tropical Durability

An industrial-grade anti-corrosion coating system protects the framework from the high humidity typical of the region.

04

Streamlined Erection

Precision-engineered bolted connections enabled construction crews to assemble the modules steadily on prepared terrain.

Turning Site Challenges into Engineered Certainty

Proven technical interventions to keep your project on spec, on budget, and on schedule

THE CHALLENGE

Remote sites with unpaved roads complicate the transportation of large conventional building materials.

SJ ENGINEERED SOLUTION

Designed modular skids that fit within standard transport dimensions, optimizing logistics across rugged terrain.

THE CHALLENGE

A lack of specialized on-site labor can compromise the quality of complex structural welding.

SJ ENGINEERED SOLUTION

Shifted fabrication to the factory, allowing local teams to perform straightforward bolted assembly on-site.

THE CHALLENGE
SJ ENGINEERED SOLUTION
Adebayo O.
CLIENT VOICE

Developing processing infrastructure in Nigeria requires practical engineering. Transporting materials over red dirt roads is difficult, and finding certified welders for field fabrication always delays our schedule. Shijie provided a modular skid solution that fit our site conditions. Walking across the grating walkways, you can see how efficiently pipelines and vessels are integrated into the steel frames. By completing the complex fabrication in their factory, they delivered modules our crews could simply bolt together. The anti-corrosion coating handles high humidity effectively. Finishing the installation 40 days early allowed our mechanical teams to integrate the systems steadily. They are a dependable industrial partner.

Adebayo O.
Field Operations Manager, Nigerian Petroleum Co.

Products Used in Project

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Why Global Contractors Choose SynJect

Predictable delivery, certified compliance, and direct engineering support for zero-risk execution

Delivery

Pre-assembled in our factory and 3D-nested for containers to cut ocean freight and site delays

Compliance

Fabricated strictly to CE EN 1090-1, AISC, and ISO 9001 / 14001 / 45001 with full NDT traceability

Team

Work directly with senior structural engineers from Tekla 3D modeling to on-site erection

Frequently Asked Questions

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8–15%

Steel Weight Savings

1:1 Tekla 3D modeling optimizes beam-column ratios to eliminate redundant material costs.

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Checked against EN 1090 and local wind/seismic loads.

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