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65,000 sqm Multi-Story Cleanroom Fab in Malaysia: Micro-Vibration Control & Dry Assembly
Heavy composite floor structures feature integrated dampening technologies, neutralizing kinetic vibrations to protect highly sensitive semiconductor manufacturing equipment.
Project Overview
Located in Malaysia's semiconductor hub, this 65,000 sqm multi-story cleanroom workshop is the epicenter for advanced electronics. Missing a market supercycle costs billions, making speed to market the absolute priority. Developers fear two catastrophic risks: micro-vibrations destroying wafer yields, and construction dust delaying cleanroom certifications. Shijie Heavy Industry eradicated these nightmares with a high-precision, vibration-isolated multi-story steel framework. Utilizing BIM, we engineered heavy floors equipped with dampening nodes to neutralize mechanical vibrations. Employing a 100% prefabricated bolted dry assembly, we entirely bypassed hazardous welding and concrete dust. This ultra-clean strategy allowed parallel installation of highly sensitive filtration systems. Topping out 45 days early empowered our client to capture immediate tech profits.
| Location | Penang Tech Park, Malaysia |
| Application | Multi-Story Cleanroom Fab |
| Scale | 65,000 sqm Total Floor Area |
| Structure | Heavy Rigid Steel Frame |
| Vibration | Micro-Vibration Dampening |
| Cleanliness | Dust-Free Dry Assembly |
| Load | Heavy Capacity for Equipment |
| Assembly | 100% High-Strength Bolted |
| Compliance | Global Cleanroom Standards |
| Delivery | Handover 45 Days Early |
Micro-Vibration Isolation
Heavy composite floor structures feature integrated dampening technologies, neutralizing kinetic vibrations to protect highly sensitive semiconductor manufacturing equipment.
Ultra-Clean Dry Assembly
The prefabricated, bolted skeleton eliminates hazardous welding sparks and concrete dust, creating an impeccably clean site for concurrent high-tech equipment installation.
Heavy Floor Load Capacity
Engineered with robust wide-flange columns, the multi-story framework effortlessly supports the colossal weight of intensive cleanroom filtration units and production machinery.
Accelerated Tech Deployment
Avoiding lengthy wet construction, our modular erection accelerated the critical path, handing over the facility 45 days early.
Turning Site Challenges into Engineered Certainty
Proven technical interventions to keep your project on spec, on budget, and on schedule
Sensitive photolithography machines demand a zero-vibration environment; standard high-rises amplify frequencies.
We deployed heavy moment frames alongside tuned dampening nodes, guaranteeing absolute micro-vibration control across all suspended floors.
Concrete dust and welding fumes severely delay ISO cleanroom certification, pushing back the operational launch.
We executed a 100% bolted assembly, delivering a pristine, dust-free environment that expedited cleanroom commissioning.
Executing a multi-story semiconductor plant in Malaysia requires a flawless structural foundation. Micro-vibrations are lethal to yields, and certification delays cost millions. Shijie Heavy Industry completely transformed our expansion strategy. Their structural supremacy is undeniable. Their vibration-isolated framework performs impeccably; our sensitive photolithography machines operate without interference. What impressed our board was their ultra-clean erection methodology. The fully bolted, zero-welding approach eliminated dust nightmares, allowing our MEP teams to begin sensitive ductwork weeks in advance. Delivering the handover 45 days early was an astonishing achievement. They enabled us to launch production at the peak of the semiconductor supercycle. A genuinely world-class partner!
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Why Global Contractors Choose SynJect
Predictable delivery, certified compliance, and direct engineering support for zero-risk execution
Pre-assembled in our factory and 3D-nested for containers to cut ocean freight and site delays
Fabricated strictly to CE EN 1090-1, AISC, and ISO 9001 / 14001 / 45001 with full NDT traceability
Work directly with senior structural engineers from Tekla 3D modeling to on-site erection
Frequently Asked Questions
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Steel Weight Savings
1:1 Tekla 3D modeling optimizes beam-column ratios to eliminate redundant material costs.
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Checked against EN 1090 and local wind/seismic loads.
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CE EN 1090-1•ISO 9001•ISO 14001•ISO 45001
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