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Mining Conveyor Gallery Steel Structures

Steel conveyor galleries and trestles for mining and mineral processing sites: angle steel and pipe truss galleries on bolted trestles, with walkways, gratings and cladding, galvanised or coated for abrasive dust and shipped in marked segments for remote sites.

What Conveyor Gallery Projects Demand From the Steel

Long elevated runs, dust, wind and remote sites decide the design more than the belt itself.

THE CHALLENGE

Long elevated runs across uneven ground

SJ ENGINEERED SOLUTION

Truss galleries in angle steel or circular pipe span between bolted trestles set to the ground profile; truss depth and chord sections follow the span and the belt and walkway loads.

THE CHALLENGE

Abrasive dust and open exposure

SJ ENGINEERED SOLUTION

Hot-dip galvanising to the specified coating mass or ISO 12944 coating systems selected for the site, with dry film thickness recorded; cladding and roofing are quoted where the gallery is enclosed.

THE CHALLENGE

Remote sites with limited erection capacity

SJ ENGINEERED SOLUTION

Galleries and trestles are fabricated in bolted segments sized for containers or flat racks, trial-assembled in the yard and shipped with marked members and erection drawings so local crews bolt them up without site profiling.

THE CHALLENGE

Walkways that must meet safety rules

SJ ENGINEERED SOLUTION

Walkways, gratings, handrails and stairs to the safety standard your project specifies, detailed with the truss so hanger points and access are on the drawings rather than added on site.

How Your Project Is Built

Three phases from the first drawing to handover. Move over a phase to see what happens in it and what you receive at the end of it.

PHASE 01 / PRE-CONSTRUCTION

Engineering & Foundation

The structure is sized in a 3D BIM model before any steel is cut. While members are fabricated in the factory, earthworks and independent foundations are poured on site in parallel from the anchor bolt templates we ship first.

PHASE 02 / CONSTRUCTION

Fabrication & Erection

Columns, beams and trusses are CNC-cut, welded, tested and trial-assembled in the yard, then shipped in erection sequence. On site the frame is bolted from marked members with the erection drawings and our remote or on-site guidance.

PHASE 03 / COMPLETION

Envelope & Handover

Cladding, insulation, openings and rainwater goods close the building; dimensional and coating records are handed over with the as-built drawings and the certificate package.

CERTIFICATIONS & COMPLIANCE

Certifications & Compliance

Every shipment leaves with the documents an auditor asks for. Scroll the row and open any certificate at full size.

China Steel Structure Manufacturing Grade I

AISC Certification

CE Marking – EN 1090-2 (CPR 01627)

OTC Document of Validity

International Welder Certification

Enterprise Qualifications Portfolio

DG Packaging Certificate

Labor & Scaffolding Contracting

Explosion-Proof Certificate

Industrial Pipeline Installation GC1

Power Facility License

Technical Parameters

What the gallery is sized from, and what is fixed before fabrication.

ParameterWhat it is set from
Gallery formatAngle steel or circular pipe truss galleries on bolted trestles; enclosed or open as specified
LoadsBelt, idler and material loads from the conveyor supplier, walkway live loads, wind and seismic loads for the site
Span and trestle spacingSet from the ground profile and the truss depth; splices at bolted panel points
AccessWalkways, gratings, handrails and stairs to the specified safety standard
Corrosion protectionHot-dip galvanising to the specified coating mass or an ISO 12944 system for the site, DFT recorded
Trial assemblyTruss segments trial-assembled in the yard with bolt hole groups checked for at least 95% free entry and a dimensional report before coating
Execution classEN 1090-2 EXC2 (certificate 2787-CPR-01627)
Lead time40 to 50 days for a typical single-building portal frame scope: 1–2 weeks to shop drawings for your approval, then 4–5 weeks for fabrication, coating and loading; larger or multi-building projects are phased by building
DocumentationMTRs, WPS/PQR, welder certificates, NDT and DFT reports, erection drawings and the certificate package with every shipment

Recommended Product Systems

The structural systems we fabricate most often for this kind of project. Each opens the product page with sub-systems, parameters and FAQ.

Multi-storey steel buildings from one fabricator: thick-web H and box columns, cruciform columns, steel floor beams, composite decking and stairs for commercial and industrial frames, with embedded parts and anchor bolts shipped ahead of the steel.

Pre-engineered buildings on a steel portal frame, the rigid frame building type of every PEB catalogue: tapered H-section primary frames, cold-formed purlins, bracing and anchor bolts detailed as one system for workshops, warehouses and agricultural halls.

Steel truss structures for long-span roofs: circular pipe trusses, square tube trusses, angle steel trusses and H- or I-beam trusses fabricated as roof truss systems for terminals, stations, industrial halls and exhibition centres.

Building envelope systems quoted with the steel frame: roof and wall cladding, insulation and waterproofing, industrial doors, windows, louvers and ventilators, gutters and downspouts.

Frequently Asked Questions

What do you need to quote a conveyor gallery?

The conveyor route and ground profile, belt width and the loads from the conveyor supplier, whether the gallery is enclosed, site wind and seismic data, and the required walkway arrangement.

Angle-section trusses are the economical choice where the gallery is bolted on site; circular pipe trusses suit longer spans and exposed structures. Send the span and we propose the format with a BOQ.

In bolted segments sized for containers or flat racks, trial-assembled in the yard and shipped with marked members, erection drawings and spare fasteners.

Yes — walkways, gratings, handrails and stairs to the specified safety standard are detailed with the truss and quoted in the same package.

Hot-dip galvanising to the specified coating mass for most galleries, or an ISO 12944 system selected for the site where painting is specified, with dry film thickness recorded per member.

Your local contractor works from our erection drawings and marked members with remote guidance included; on-site supervision or a full erection team can be provided for complex or remote projects.

REQUEST A QUOTE

Send Us Your Drawings or BOQ

Tell us the footprint, span, crane capacity and local loads — our engineering team reviews every request and replies with a preliminary assessment.

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